Special presses for the aerospace market

Precision and robustness of equipment in the aerospace industry are crucial to guarantee optimum performance and operational safety. Manual, mechanical, pneumatic and hydropneumatic presses therefore play a key role in the manufacture of components subjected to extreme stress. We invite you to discover specific examples of EMG press applications dedicated to the aerospace sector. At EMG Presses, we offer innovative, customized solutions tailored to the unique requirements of this high-tech sector.

The demands of the aerospace industry

We are fully aware that the aerospace industry is subject to strict quality, safety and performance standards. The components manufactured, whether engine parts, aircraft structures or control systems, must withstand extreme conditions: high pressure, temperature variations and severe mechanical stress.

The equipment used for their manufacture, particularly presses, must therefore meet several fundamental requirements:

1. High precision: each component must respect very fine dimensional tolerances to ensure that all parts fit together perfectly and function optimally. The presses used must guarantee high stability and precise control of the forces exerted, whether for forming, assembly or other manufacturing processes.
2. Thematerials used in aerospace, such as light alloys, composites or high-performance metals (like titanium or aluminum alloys), require very high working forces to be formed or assembled. EMG presses are capable of delivering high levels of power, while guaranteeing consistent force levels. In this way, any uncontrolled deformation of parts is avoided.
3. Robustness and durabilityIn aeronautics, as in all other sectors, machines must be reliable over the long term. It is therefore essential that presses are robust and capable of withstanding repeated stresses. All this, without any loss of performance. This reliability is crucial to ensuring production continuity.
4. Adaptability to complex materialsWe know that the materials used in the aeronautics sector are subject to specific treatments. The presses we use must therefore adapt to these materials and their particular characteristics. Whether fiber composites, light metals or superalloys. This often means tailor-made forming or assembly solutions to optimize the process and respect the material's properties.
5. Automation and technology integrationTo improve productivity and reduce the risk of errors, automation plays a key role. At EMG Presses, our solutions enable you to include automated systems according to your needs.
6. Safety and standards complianceWe are well aware that presses used in the aerospace industry must meet strict safety standards. Naturally, we design machines to comply with current regulations, such as CE standards, to guarantee operator and process safety.
    

Customized solutions from EMG Presses

At EMG Presses, we draw on our know-how to design tailor-made presses that meet the specific constraints of the sector. Each project is developed in collaboration with the customer to define solutions tailored to their needs. Solutions include

• Manual presses : high-capacity manual presses are ideal for assembling large components or those requiring long strokes. Thanks to their power reserves, the operation is effortless and stress-free.
• Pneumatic presses : these enable more automatic action for larger production runs and/or higher or more regular power output.
• Hydropneumatic presses: combine the advantages of pneumatic and hydraulic systems to offer both speed and power, 2 essential factors in the manufacture of complex components.
• High-precision mechanical presses: Ideal for operations requiring precise control of forming and assembly forces.
• Presses with automation features: Integration of robots, vision systems and sensors to maximize productivity and quality.
   

Examples of special press applications in the aerospace industry

EMG custom presses are used in a wide range of applications:

• Assembly of structural parts: presses ensure the assembly of panels and components that go into the structure of aircraft.
• Forming complex parts: Parts such as turbine blades, made from high-temperature-resistant materials, require extremely precise, controlled forming force.
• Press-fitting and component adjustment: to fit parts into mechanical assemblies without deformation, such as the adjustment of rings or plugs in parts subject to high pressure.

There's no limit to our ability to meet your specific requirements. We offer the possibility of integrating the entire workstation around the press: lighting, workpiece support, ergonomic shelves for the PC, power reduction system for low operator effort, effort and movement management systems for traceability and production monitoring... The aim is for the press to be totally adapted to your needs.

The special presses for the aerospace market offered by EMG Presses meet the most demanding industrial requirements in terms of power, precision, robustness and reliability. Our tailor-made solutions meet the technical challenges specific to this sector. At EMG Presses, we support the aerospace industry with state-of-the-art equipment, guaranteeing optimum productivity and full compliance with industry standards.

Main press dimensions:

Power: 2T to 5T

Clearance height: 800 to 1500 mm

Stroke: up to 1200 mm

Work table: 600 x 1000 mm